Wind Turbine Main Shaft Bearing Housing

The Wind Turbine Main Shaft Bearing Housing is a foundational structural component in horizontal-axis wind turbines, responsible for supporting the rotor shaft and transmitting aerodynamic loads to the nacelle frame. Operating under continuous cyclic loading, extreme temperature variations, and 20+ year service life requirements, this component demands exceptional fatigue strength, dimensional stability, and metallurgical soundness.

Ningbo Ruican produces this housing through precision Sand Casting of QT700-2 ductile iron, followed by 5-axis CNC MACHINING of critical bearing seat surfaces, bolt hole patterns, and mounting interfaces. Our integrated manufacturing ensures full traceability from raw material to finished component.

Material Specifications

ParameterSpecification
MaterialQT700-2 (EN-GJS-700-2) ductile iron
Tensile Strength≥ 700 MPa
Yield Strength≥ 420 MPa
Elongation≥ 2%
Hardness225–305 HBW
Nodularity≥ 80% (Grade I–II per ISO 945)
MicrostructurePearlite matrix with ≥ 80% nodular graphite

Casting Specifications

ParameterSpecification
Casting ProcessSand casting
Dimensional ToleranceISO 8062 CT5–CT7
Surface RoughnessRa 6.3–12.5 μm (as-cast); Ra 1.6 μm (machined)
Weight Range50–300 kg
Wall Thickness15–60 mm
NDE (Non-Destructive Examination)UT per EN 12680-2, Level 2

CNC Machining Parameters

ParameterSpecification
Machining Tolerance±0.02 mm (bearing seat); ±0.1 mm (general)
Bearing Seat Roundness≤ 0.02 mm
Cylindricity≤ 0.03 mm
Surface Finish (bearing seat)Ra 0.8 μm (ground)
Bolt Hole PositionTrue position ±0.05 mm
Machining Equipment5-axis CNC vertical machining center

Quality Control

  • 100% ultrasonic testing on critical sections
  • Dimensional verification via CMM with GD&T reporting
  • Metallographic examination for nodularity and matrix structure
  • Tensile and impact testing on separately cast test bars
  • Full material test report (MTR) per EN 10204 3.1
  • PPAP documentation available upon request

Applications

  • MW-class horizontal-axis wind turbines (1.5MW–8MW)
  • Onshore and offshore wind turbine nacelle assemblies
  • Wind turbine main shaft support systems
  • Renewable energy drivetrain components

Precision casting foundry, CNC machining shop and quality control laboratory at Ningbo Ruican